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Composite Pin Insulator

This product is applied to high voltage power line service. And it have features of good hydrophobicity, anti-aging , tracking and erosion resistance and electrical erosion resistance . Besides it have very high tensile strength , bending strength ,shock resistance and anti-break. With the light weight it is easy to install. The installation size of top and base are the same with porcelain ,so they can be used interchangeably.
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  • FPQ

  • SMICO


Description


The SMICO Composite Pin Insulator, model FPQ, is designed to deliver outstanding electrical insulation and mechanical durability. It features excellent water-repellent properties, making it ideal for wet environments. Resistant to aging, electrical tracking, and surface erosion, this polymeric pin-type insulator is lightweight, facilitating easier installation compared to traditional porcelain insulators. Engineered with a silicone housing, core rod, and end fittings, it offers superior strength and pollution resistance. Additionally, the insulator is interchangeable with porcelain insulators, providing seamless installation in existing setups. Available in various colors, the FPQ insulator complies with GB/T 19519-2014 and IEC 61109 standards.


Product Features


  • Hydrophobicity: Excellent water-repellent properties, performing well in wet environments.

  • Anti-Aging: Highly durable and resistant to aging, extending the lifespan.

  • Tracking and Erosion Resistance: Prevents electrical tracking and surface erosion for long-term reliability.

  • High Mechanical Strength: Offers high tensile strength, bending strength, and shock resistance.

  • Lightweight & Easy Installation: Light in weight, easy to transport and install.

  • Interchangeable with Porcelain Insulators: Compatible with standard porcelain pin-type insulators.

  • Pollution Resistance: Effective in highly polluted environments.

  • Standards Compliance: Meets GB/T 19519-2014 and IEC 61109 standards.

  • Color Options: Red, gray, blue, yellow, or custom colors available.


Product Description


Introduction to SMICO Composite Pin Insulator

The SMICO Composite Pin Insulator (Model FPQ) is a top-tier solution for overhead power line insulation, designed to provide excellent performance in various environmental conditions. Constructed with advanced materials such as silicone housing, core rod, and high-quality end fittings, this insulator is engineered to withstand harsh weather, pollution, and electrical stress. Whether installed in urban or rural settings, the insulator maintains strong and reliable performance, meeting the stringent standards of GB/T 19519-2014 and IEC 61109.

Durable and Reliable Design

One of the standout features of the SMICO Composite Pin Insulator is its hydrophobicity. The silicone material repels water effectively, preventing moisture accumulation, which can reduce the risk of leakage currents or flashovers during heavy rain or dew formation. This unique property makes it ideal for use in wet or high-humidity environments.

The insulator is also built to be anti-aging. With its durable composition, it resists the effects of aging caused by UV radiation, ozone, and other environmental factors. This ensures long-term reliability, reducing maintenance and replacement costs over the years. Additionally, the insulator has tracking and erosion resistance, which protects the surface from damage and ensures the integrity of the insulator even in polluted or industrial settings.

Superior Mechanical Strength & Easy Installation

The SMICO Composite Pin Insulator is known for its high mechanical strength, boasting strong tensile and bending resistance. It can endure extreme mechanical stress, wind forces, and impact, making it ideal for overhead lines in regions prone to harsh weather conditions.

Weighing significantly less than traditional porcelain insulators, the lightweight nature of this composite insulator simplifies the transportation and installation process. Its dimensions are fully compatible with standard porcelain pin-type insulators, allowing for interchangeability without the need for structural adjustments in existing systems.

Versatility in Applications

  • HV transmission lines,suitable for polluted areas

  • Variety scope: 10kV(11kV)

  • Specified mechanical load: 3kN,

  • Color: Red,Gray,Blue,Yellow or according to customer’s requirement.

  • Executive Standard:GB/T 19519-2014 IEC 61109


How to Use


  1. Preparation: Ensure all electrical equipment is powered off and proper safety precautions are in place before installation.

  2. Installation: The lightweight design makes the insulator easy to handle. Align the pin insulator with the existing structure, ensuring compatibility with existing systems. The interchangeable dimensions allow for seamless replacement of porcelain insulators.

  3. Inspection: Regularly inspect the insulator for any signs of wear, particularly in highly polluted environments, to ensure optimal performance.

  4. Maintenance: Little maintenance is required due to the hydrophobicity and pollution resistance of the material. Clean as needed to prevent excessive dirt or dust buildup.



Structure



Be made of silicone housing, core rod and end fitting.



Manufacturing Process



Complete injection technology advantage:Core rod and sheath adhesive without aperture, the inner insulation performance is good, can avoid interface breakdown phenomenon.


FAQs


Q: What standards does the Composite Pin Insulator comply with?
A: The insulator conforms to GB/T 19519-2014 and IEC 61109 standards.

Q: Can the insulator be used in polluted environments?
A: Yes, the insulator is highly resistant to pollution, making it ideal for industrial or coastal regions.

Q: Is the insulator compatible with porcelain insulators?
A: Yes, the installation dimensions are the same, allowing for easy interchangeability with porcelain insulators.

Q: What are the available color options?
A: The Composite Pin Insulator is available in red, gray, blue, yellow, or custom colors.

Q: What is the expected lifespan of this insulator?
A: The insulator is designed with anti-aging properties, offering a long service life even in harsh environmental conditions.


Model Type

Rated Voltage(KV)

Rated Mechanical Load(KN)

Structure Height H.(mm)

Insulating Distance Li.(mm)

Min Creepage Distance(mm)

Lightning Impulse Withstand Voltage(peak)/KV

P.F Wet Withstand Voltage(virtual value)(KV)

FPQ-10/4T20

10

4

215

125

280

75

42

FPQ-10/5T20

10

5

250

165

420

105

42

FPQ-11/10

11

10

215

142

320

95

46

FPQ-15/8

15

8

247

160

465

95

42

FPQ-15/11

15

11

226

150

320

95

42

FPQ-24/4

24

4

305

255

715

150

75

FPQ-24/8

24

8

312

215

770

170

75

FPQ-36/8

36

8

440

320

1000

185

95

FPQ-35/10

35

10

405

305

900

250

105

FPQ-36/12.5

36

12.5

550

428

1089

250

105

FPQ-52/12

52

12

480

415

1255

220

110

composite polymer insulator detail

① Shed connected with core by integral forming

② Metal end fittings, core and sheds connected by new crimping process

③ The thickness of housing > 3mm, uniform thickness, confirm to IEC Standard

④ Acid resistant, high temperature resistant of epoxy fiberglass core

⑤ The material of metal end fittings is used with hot galvanization and technology of rare earth aluminum coating to avoid coating shedding when crimping, prolonging the service life of the product.

polymer insulator parts

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Zhejiang SMICO Electric Power Equipment Co., Ltd. Located in Yueqing City, the China Electrical City .

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  +86-13968775537
  heymanzheng@gmail.com
  No. 88, Punan 6th Road, Economic Development Zone, Yueqing City, Zhejiang Province, China.

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